1
Design & Engineering
Pose, proportion and every iconographic detail confirmed against your tradition. Steel armature engineered for wind and seismic load.
2
Clay Model
Sculpted to religious proportion — form first, then drapery. Photographs go to your pastor or committee for approval.
3
Moulding & Wax Pattern
Silicone moulds taken, hollow wax patterns cast, parting lines hand-refined, pouring channels welded to form the wax tree.
4
Ceramic Shell & Burnout
Repeated slurry dipping and sanding builds a refractory shell; steam and kiln melt out the wax — the "lost wax".
5
Bronze Melting & Pouring
Alloy proportioned precisely, melted above 1000°C, poured steadily so bronze fills the finest detail and gas escapes clean.
6
Chasing & Assembly
Sections TIG-welded with seams hidden in the drapery folds, then ground back and the texture hand-recut so joins disappear.
7
Patina & Gilding
Chemically patinated, gilded or gold-leafed. Face and hands finished by a senior craftsman — the stage that decides reverence.
8
Shipping & Installation
Export crating, worldwide shipping, on-site lifting and seam touch-in. Indoor care is dry dusting; outdoor works re-waxed periodically.
Nothing is poured until your parish approves the clay.
Stage 2 and Stage 7 are where a religious statue is won or lost — the likeness and the face. Both are reviewed with you before we go further.